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Ziegler CAT

Caterpillar

3516 Diesel Generator Set

Minimum Rating

1600 kVA

Maximum Rating

2000 kVA

Emissions/Fuel Strategy

Low Fuel Consumption

Overview

Producing reliable power from 1600 to 2000 kVA at 50 Hz, our 3516 diesel generator sets are made to meet your mission critical, continuous, standby and prime applications. We’ve designed each to ISO 8528-5 transient response requirements and to accept 100 per cent rated load in one step. Generator sets offer both low fuel consumption and low emission systems.

Photos

360° View

Exterior

360fffd Exterior view. Double click on the image to zoom in on any area of the product.

Features

Specifications

  • Generator Set Specifications
    SpecValue
    Minimum Rating 1600 kVA
    Maximum Rating 2000 kVA
    Emissions/Fuel Strategy Low Fuel Consumption
    Voltage 380 to 415 Volts
    Frequency 50 Hz
    Speed 1500 rpm
    Duty Cycle Standby, Mission Critical, Prime, Continuous
  • Engine Specifications
    SpecValue
    Engine Model 3516 TA, V-16, 4-Stroke Water-Cooled Diesel
    Bore 6.69 in
    Stroke 7.48 in
    Displacement 4210.64 in³
    Compression Ratio 13.0:1
    Aspiration TA
    Fuel System Mechanical unit injection
    Governor Type Woodward
  • Generator Set Dimensions
    SpecValue
    Length - Maximum 234.4 in
    Width - Maximum 90 in
    Height - Maximum 94.9 in
    Dry Weight - Genset (maximum) 33840 lb

Standard Equipment

Air Inlet System

  • Air Cleaner; single element canister type

Governing System

  • ADEM A3

Control System

  • Auto / start / stop control
  • EMCP 4.2B
  • Environmental sealed front face
  • Generator mounted - rear facing
  • Speed adjust
  • 24 Volt DC operation
  • Generator set packages include Caterpillar's Voltage Regulator
  • Text alarm/event descriptions
  • Emergency stop pushbutton
  • Engine cool-down timer
  • Engine cycle crank
  • IVR includes reactive droop capability, 3-phase voltage sensing, KVAR / PF modes, RFI suppression, min / max exciter. Limiter and exciter diode monitor
  • Controls:
  • Alarm acknowledge
  • Lamp test
  • PLC functionality
  • Load histogram feature
  • 3 Analog inputs
  • Operating hours
  • Serial annunciator module data link
  • Digital indication for:
  • 4 programmable relay outputs (Form A)
  • ATAAC - 3516E Package Radiators shipped installed
  • Communications:
  • Customer data link (Modbus RTU)
  • Reverse Reactive Power (kVAr) (32RV)
  • Accessory module data link
  • Number of I/O varies on options selected:
  • RPM
  • Overcurrent (50/51)
  • Customizable screens -0 True RMS AC metering, 3-phase, +/-2% accuracy
  • 1 programmable relay outputs (Form C)
  • 1 programmable digital outputs
  • Cat Connect
  • 6 Customer programmable digital inputs
  • Certified standard PGS provided
  • Volts (L-L & L-N)
  • Coolant temperature
  • Oil pressure (psi, kPa or bar) - Coolant temperature - Volts (L-L & L-N) - Frequency (Hz) - Amps (per phase & average) - Power Factor (per phase & average) - kW (per phase, average & percent) - kVA (per phase, average & percent) - kVAr (per phase, average & percent) - kW-hr (total) - kVAr-hr (total)
  • Frequency (Hz)
  • kVA (per phase, average & percent)
  • Amps (per phase & average)
  • Power Factor (per phase & average)
  • kVAr (per phase, average & percent
  • kW (per phase, average & percent
  • kW-hr (total)
  • kVAr-hr (total)
  • Failure to start (overcrank)
  • Emergency stop
  • Overspeed
  • Warning/shutdown with common LED indication of shutdowns for:
  • High coolant temperature
  • Low oil pressure
  • Programmable protective relaying functions
  • Low coolant level
  • Low coolant temperature
  • Generator phase sequence
  • Over / Under frequency (81 o/u)
  • Over / Under voltage (27/59)
  • Reverse Power (kW) (32)

Exhaust System

  • Dry exhaust manifold
  • Flanged faced outlet(s)

Fuel System

  • Fuel priming pump
  • Flexible fuel lines - shipped loose
  • Secondary fuel filters
  • Fuel cooler; not included with packages without radiator

General

  • Right hand servicing
  • Flywheel and flywheel housing - SAE No. 00
  • Caterpillar yellow with high gloss black rails and radiator
  • SAE standard rotation

Generator and Attachments

  • Winding temperature detectors
  • Bus bar connections, right side extension box, bottom cable entry
  • Permanent magnet
  • NEMA Class H insulation, Class H temperature rise at 40C ambient (125C prime/150C standby
  • Busbar connections, top center mounted, top cable entry
  • Anti Condensation Space Heater
  • NEMA standard hole pattern
  • NEMA Class H insulation, Class H temperature rise at 40C ambient (125C prime/150C standby)
  • Low Voltage:
  • Winding temperature detectors
  • Form wound
  • Medium Voltage:
  • Winding temperature detectorsle pattern
  • NEMA standard hole pattern
  • Six lead
  • Form wound
  • Internal Excitation
  • 3 Phase brushless, salient pole
  • Random wound
  • Busbar connections, top center mounted, top cable entry
  • Class H insulation, Class F temperature rise at 40C ambient (105C prime/130C standby)
  • High Voltage:

Literature

  • English

Lubrication System

  • Oil drain lines and valve
  • Lubricating oil
  • Gear type lube oil pump
  • Integral lube oil cool
  • Fumes disposal
  • Oil filter, filler and dipstick

Mounting System

  • Rails - engine / generator / radiator mounting
  • Rubber anti-vibration mounts (shipped loose)
  • Anti-vibration mounts (shipped loose)

Starting System

  • 24 Volt electric starting motor
  • 45 Amp charging alternator
  • Battery disconnect switch
  • Battery and battery rack w/cables

Optional Equipment

Control System

  • Local annunciator module: [ ] NFPA 110 [ ] Custom
  • EMCP 4.3, EMCP 4.4

Air Inlet System

  • Dual element air cleaner
  • Single element filter

Cooling System

  • Water level switch gauges
  • Coolant
  • Standard ambient radiators
  • Standard ambient ATAAC radiators
  • Optional installed ATAAC radiators
  • Optional installed radiators

Engine Options

  • Starting Aids: [ ] 220V 50 Hz Jacket Water Heater
  • Air Cleaner: [ ] Single element air cleaners [ ] Dual element air cleaners [ ] Heavy duty air cleaners
  • Batteries: [ ] Standard (1400 CCA) [ ] Heavy Duty (2800 CCA)
  • Starting Motors: [ ] Standard [ ] Heavy Duty
  • Muffler: [ ] Industrial Grade

Crankcase System

  • Explosion relief valves
  • Ventilation system
  • No explosion relief valves

Alternators

  • Temperature Rise (over 40°C ambient): [ ] 150°C [ ] 125°C [ ] 105°C [ ] 80°C

Exhaust System

  • Y-Adapters
  • Exhaust offset
  • Tier 4 dosing cabinet
  • Flexible fittings
  • Elbows
  • Clean emission parts
  • Tier 4 clean emissions module
  • Flanges
  • Tier 4 clean emission MOD Kits
  • Mufflers
  • Flange and exhaust expanders

Fuel System

  • Fuel Priming Pumps (Tier 4) - Manual or electric
  • Primary Fuel Filter

General

  • UL 2200 package
  • US aid emblem
  • Special paint (Colors other than Caterpillar yellow or high performance paints)
  • Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
  • The following options are based on regional and product configuration:

Power Termination

  • Circuit breaker operation: [ ] Electrical
  • Circuit breaker trip unit: [ ] LSI [ ] LSIG [ ] LSIG-P
  • Power Termination: [ ] Busbar [ ] Circuit Breaker
  • Circuit Breaker rating: [ ] 2000A [ ] 2500A [ ] 3200A [ ] 4000A

Generators and Attachments

  • Low / medium voltage: 380, 440, 480, 600 volts, 3 phase 1800 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame
  • Low / medium voltage: 380, 416, 440, 480, 600, 2400, 4160 Volts, 3 Phase 1800 RPM, FW, PM, No. of Leads = 6, Pitch = .6667: 1600, 1800 Frame
  • Space heater
  • Differential current transformers (DCT)
  • Low / medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, PM, No. of Leads = 6, Pitch = .6667: 1600 and 1800 Frames
  • Generator conversion
  • Differntial current transformers (DCT) 8.7 kV and 15 kV classes
  • Thermostate for space heater
  • Alternator air cleaner
  • High voltage: 12470, 13200, 13800 volts, 3 phase 1800 rpm,FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame
  • High voltage: 6300, 6600, 6900 volts, 3 phase 1800 rpm, FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame
  • Low / medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame

Extended Service Contract (ESC)

  • Extended Service Contract (ESC): [ ] 2 Year [ ] 3 Year [ ] 5 Year

Instrumentation

  • Pyrometer and thermocouples

Lubrication System

  • Lube oil in standard sump
  • Prelube pumps
  • Oil level regulator

Mounting System

  • Puck style low efficiency isolators
  • Spring type vibration isolators
  • IBC vibration isolators

Power Connections

  • Right side power connections
  • Ground cables between generator and terminal box
  • 2700 Frame, four lead, four terminal
  • Neutral ground connections
  • Rear power connections
  • Low voltage circuit breakers
  • Center post busbar
  • Left side power connections

Special Tests / Reports

  • PGS test report @ 0.8 power factor
  • PGS test report @ 1.0 power factor
  • Canadian Standards Association certification
  • Standard engine test charge
  • IBC certification
  • Generator set fuel consumption test
  • OSHPD certification
  • Generator test report
  • Torsional vibration analysis reports
  • Fuel consumption test

Starting and Charging

  • 10, 20, 35 and 50 amp battery chargers
  • 24 Volt battery set - Dry
  • Electric starting motors
  • Air starting motors
  • Starter cover
  • Engine barring device
  • Air pressure regulator
  • Jacket water heaters

Extended Service Coverage

  • Platinum, Gold and Silver coverage