G3600 A4 engines provide a wide range of power options to fit your gas compression application. G3600 A4 engines bring the highest uptime in the industry and long operating intervals between overhaul. Operators that use G3600 A4 engines in their fleet enjoy virtually no unscheduled downtime, the right power for their application, the lowest operating costs, and emissions compliance. Ideal applications for G3600 A4 engines include centralized gathering stations, gas processing, transmissions, and storage applications. Cat G3616 A4 Gen 1 gas engine with ratings: 3729-3990 bkW (5000-5350 bhp) @ 1000 rpm and Cat G3616 A4 Gen 2 gas engines with ratings 4101 bKW (5500 bhp) @ 1000 rpm. NSPS site compliant capable.
Features
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Emissions
Meets U.S. EPA Spark Ignited Stationary NSPS Emissions for 2010/11 with the use of an oxidation catalyst
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Lean Burn Engine Technology
Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption
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Ease of Operation
Includes engine mounted thermostats, compress oil cooler connections, jacket water and lube oil heater connections.
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Advanced Digital Engine Management
ADEM4 engine management system integrates speed control, air/fuel ratio control, and ignition/detonation controls into a complete engine management system. ADEM4 has improved: user interface, display system, shutdown controls, and system diagnostics.
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Gas Engine Rating Pro
GERP is a web-based program designed to provide site performance capabilities for Cat® natural gas engines for the gas compression industry. GERP provides engine data for your site’s altitude, ambient temperature, fuel, engine coolant heat rejection, performance data, installation drawings, spec sheets, and pump curves.https://gerp.cat.com
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Product Support Offered Through Global Cat Dealer
More than 2,200 dealer outlets Cat factory-trained dealer technicians service every aspect of your petroleum engine Cat parts and labor warranty Preventive maintenance agreements available for repairbefore-failure options S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: – Internal engine component condition – Presence of unwanted fluids – Presence of combustion by-products – Site-specific oil change interval
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Aftermarket Upgrade Kits
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Over 80 Years of Engine Manufacturing Experience
Over 60 years of natural gas engine production Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products – Cast engine blocks, heads, cylinder liners, and flywheel housings – Machine critical components – Assemble complete engine
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Website
For all your petroleum power requirements, visit www.cat.com/oilandgas
Specifications
Units for specifications
Engine Specifications
| Maximum Rating | 5500 BHP 4101 bkW |
|---|---|
| Rated Speed | 1000 rpm 1000 rpm |
| Emissions | Lean Burn: EPA NSPS Site Compliant Capable with Customer Supplied Aftertreatment, 0.3 g and 0.5 g/bhp-hr NOx |
| Minimum Rating | 5000 BHP 3729 bkW |
| Compression Ratio | Gen 1 (9.2:1) Gen 2 (7:6:1) |
| Aspiration | Turbocharged - Aftercooled |
| Rotation from Flywheel End | Counterclockwise |
| Flywheel Teeth | 255 |
| Displacement | 20698.0 in³ 339 l |
| Oil Change Interval | 5000 hours |
| Ignition, Protection | Electronic, ADEM™4 |
| Stroke | 11.8 in 300.0 mm |
| Bore | 11.8 in 300.0 mm |
| Length | 231.38 in 5877 mm |
| Width | 102.28 in 2598 mm |
| Height | 129.05 in 3279 mm |
| Weight - Dry | 70301 lb 31888 kg |
Capacity for Liquids
| Cooling System | 211.0 gal (US) 798.0 l |
|---|---|
| Lube Oil System - Refill | 351.0 gal (US) 1329.0 l |
Standard Equipment
Air Inlet System
- Air cleaner
- Air inlet adapter
Cooling System
- ADEM 4
- ANSI Class 150 6 inch Flange (inlet water connection)
- ANSI Class 150 4 inch Flange (outlet water connection)
- Engine driven water pump
- Jacket Water inlet connection
- Engine Mounted, two stage, plate-fin aftercooler
- Jacket Water outlet regulator 88°C
Engine Rating
- Engine rating and speed selection
Exhaust System
- Hard Heat Shielded Exhaust manifold
- Vertical Exhaust Outlet
Flywheel and Flywheel Housing
- Engine Barring Device
- SAE Standard Flywheel
Fuel System
- ANSI Class 150 2 inch Flange ( Customer Connect)
- Fuel Filter
- Fuel Valve with electronically controlled fuel supply pressure
- Gas supply and and shut-off valves — electronically controlled fuel supply pressure
General
- Four lifting eyes
- Paint, Caterpillar Yellow
- Shipping Skid
- Storage Preservation
Instrumentation
- HMI Panel
Lube System
- Breathers
- Closed Crankcase Ventilation System
- Engine-driven oil pump
- Front and Rear oil Drains
- Oil Cooler
- Oil Filter
- Oil Supply line
- Oil Pan
- Prelube Pump
Mounting System
- Six mounting feet
Power Take-offs
- Damper
- Damper Guard
Protection Systems
- Crankcase explosion relief valve
- Protection Shutdown Levels
Starting System
- Air Start Motor
Telematic System
- Cat® Connect Technology
Optional Equipment
Charging System
- Charging alternator
Exhaust System
- Lifting eye exhaust shield
- Valve Spring Compressor Tools
Fuel System
- Fuel Connection Hose
- Gas Pressure Regulator
General
- Cell - Stellite Radio
- Language Decals
- Paint Colors
- Service Tools
Lube System
- Lubricating Oil
- Oil Level Regulator
Mounting System
- Flex EXH Fitting
- Mounting Plates
Power Take-offs
- Stub Shaft
Telematic System
- Service Communications Adapter
- Product Link Extension Harness
- Product Link Lan Adapter
